CT-100
Automatic Cartoning Machine
CT-100 Automatic Cartoning Machine for Pharmaceutical Packaging
CT-100 automatic cartoning machine is engineered for high-precision secondary packaging operations in pharmaceutical manufacturing. Designed to automate carton forming, product insertion, and flap closing, the CT-100 automatic cartoning machine ensures consistent output, reduced labor dependency, and GMP-compliant performance in regulated production environments.
For pharmaceutical manufacturers seeking scalable packaging solutions, the CT-100 automatic cartoning machine delivers controlled automation and mechanical reliability. Its synchronized motion control system integrates seamlessly with blister packing machines, tube filling machines, and other primary packaging equipment.
Why Choose the CT-100 Automatic Cartoning Machine?
The CT-100 automatic cartoning machine eliminates inconsistencies in manual cartoning processes by automating:
-
Carton erection
-
Product loading
-
Leaflet insertion
-
Batch coding
-
Carton sealing
By reducing manual handling, the CT-100 automatic cartoning machine enhances packaging uniformity and compliance. This is particularly important in pharmaceutical environments where traceability and validation are mandatory.
H2: Key Features of CT-100 Automatic Cartoning Machine
The CT-100 automatic cartoning machine is designed with:
-
Servo-controlled carton forming system
-
Positive carton pick-up mechanism
-
Adjustable feeding system
-
Safety interlocks and guarding
-
Stainless steel contact surfaces
-
Compact footprint for cleanroom integration
These features ensure operational stability and controlled throughput during continuous production cycles.
H3: CT-100 Automatic Cartoning Machine Applications
The CT-100 automatic cartoning machine is widely used in:
-
Blister pack cartoning
-
Tube and ointment carton packaging
-
Bottle cartoning operations
-
Strip pack secondary packaging
The flexibility of the CT-100 automatic cartoning machine allows manufacturers to manage multiple carton sizes with minimal changeover time.
H2: Compliance and Regulatory Alignment
Pharmaceutical secondary packaging must align with global standards. The CT-100 automatic cartoning machine is developed considering:
-
Good Manufacturing Practice (GMP)
-
WHO pharmaceutical packaging guidelines
-
ISO compliance standards
FEATURES
- Synchronized horizontal pushing system for feeding the blisters in the machine
- Automatic leaflet inserting device with the required no of folds 2, 3, 4 (optional)
- The machine has a facility of no leaflet or no blister carton reject system.
- Facility of no cartons machine stop.
- For the various sizes of products machine has the facility to adjust chain width.
- For various sizes of products machine has facility for height adjustment by the means of adjusting screws.
- For various sizes of products machine has facility for length adjustment by the means of adjustable guide plate.
- Minimal change parts required for change over of products.
- The whole operation is controlled by easy to operate PLC.
- No suction of carton if missing blister.
- Any kind of fault will be displayed on touch screen HMI for easy understanding and attending for the same.
- Most reliable and proven AC drives, Mechanical components, pneumatics, electronic and electrical components.
- Blister counter facility is inbuilt.
- Provision of safety interlock of door opening
- Rigid vibration free construction for trouble free performance
Integration with Complete Packaging Lines
The CT-100 automatic cartoning machine integrates efficiently with upstream and downstream systems. When paired with blister packaging machines or tube filling equipment, it creates a streamlined end-to-end packaging line.
This integration minimizes bottlenecks and ensures synchronized speed control between primary and secondary packaging stages.
Internal linking opportunities may include:
-
Blister Packaging Machines
-
Tube Filling Machines
-
Capsule Filling Machines
This strengthens site architecture and improves crawlability.
H2: Performance and Operational Efficiency
The CT-100 automatic cartoning machine improves packaging productivity by maintaining consistent cycle speeds and reducing rejection rates. Its automatic detection system prevents product insertion without a carton, minimizing material waste.
With reduced operator intervention, the CT-100 automatic cartoning machine supports validated batch production and improves overall equipment effectiveness (OEE).
H2: Maintenance and Durability
Built with a robust mechanical framework, the CT-100 automatic cartoning machine ensures long service life and minimal vibration during high-speed operation. Modular components allow easy access for preventive maintenance and quick servicing.
This results in:
-
Reduced downtime
-
Lower maintenance costs
-
Enhanced production continuity
| Specifications | |
|---|---|
| Maximum Rated Output | 100 cartons/min |
| Unfolded Leaflets Specifications (optional) | |
| Grammage | Between 60 to 70 gsm |
| Size range | Up to 210 mm x 150 mm (L x W) |
| Fold range | 1 to 4 fold |
| Carton Grammage | Between 260 to 350 gsm |
| Carton Size | |
| Minimum: | 70 mm x 35 mm x 14 mm (L x W x H) |
| Maximum: | 180 mm x 85 mm x 50 mm |
| Blister Size | |
| Minimum: | 65 mm x 30 mm (L x W) |
| Maximum: | 170 mm x 80 mm (L x W) |
Strategic Value for Pharmaceutical Manufacturers
The CT-100 automatic cartoning machine provides pharmaceutical companies with scalable secondary packaging automation. As production volumes increase, automated cartoning ensures packaging consistency without increasing manpower proportionally.
The CT-100 automatic cartoning machine strengthens brand presentation through uniform carton forming, precise leaflet insertion, and secure sealing. In competitive pharmaceutical markets, reliable secondary packaging directly influences distribution efficiency and regulatory compliance.
Conclusion
The CT-100 automatic cartoning machine is a dependable solution for pharmaceutical manufacturers seeking precision, compliance, and efficiency in secondary packaging operations. With its automated carton forming, synchronized loading mechanism, and GMP-oriented design, the CT-100 automatic cartoning machine enhances productivity while maintaining regulatory alignment.
For companies aiming to optimize packaging workflows and reduce operational risks, implementing the CT-100 automatic cartoning machine is a strategic investment in automation and long-term manufacturing performance.