ENSULE
Automatic Capsule Filling Machine
ENSULE
Our ENSULE range of machines are Fully Automatic Capsule Filling Machines to fill powders (in the form of slugs, Pellets or mini tablets) in hard gelatin capsules. These are high speed, high performance machines that incorporate the latest international design and are built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements.
It is an extremely durable and reliable machine that fills dosages to the highest accuracy and is capable of filling all sizes from #00 to #5 of capsules. It is also easy to clean and meets GMP standards.
FEATURES
High Speed Production
Compact, sturdy and meets cGMP standard
Suitability for capsule size: 00, 0, 1, 2, 3, 4 and 5 - with size changeover
- PLC & Touch Screen controlled machine
- Product handled: powder as standard. Pellet and tablet feeding devices optional
- Dozing System: Tamping (slug formation through progressive compression)
- Quick & easy fill weight adjustment
- Tamping System for powders ensures accurate fill weight – accuracy of ± 2%
- Powder sensor maintains constant level of powder in the dosing chamber
- Audio alert on capsules running low in hopper
- Line Machines like Empty Capsule Sorter and Elevator, Powder Charging Systems, Filled Capsule Polisher and Empty Capsule Rejection, Metal Detector, Damaged Capsule Rejection etc. are available as per customer requirements.
Position wise functional sequence
- Empty Capsule loading and separation (x2 in case of ENSULE-2000 or ENSULE-1500)
- Pellet or Tablet Filling (optional)
- Tamping style Powder Filling (standard)
- Pellet or Tablet Filling (optional)
- Ejection of un-separated capsule
- Idle
- Capsule locking
- Discharge of filled capsules
- Segment cleaning
Specifications
Model
Rated Output (powder) per hour Rated Output (pellets) per hour
ENSULE-400
25,000
20,000
ENSULE-750
45,000
35,000
ENSULE-1500
90,000
70,000
ENSULE-2000
1,20,000
95,000
Performance
Filling Possibilities and Combinations
Powder
Pellets
Pellets + Tablet + Powder
Tablet + Powder
Pellets + Powder
Pellets + Tablet
Dust Collector Unit
Dust collector unit or air displacement unit is used for removal of un-separated capsules and powder dust from the machine.
Capsule Polisher
Capsule polisher uses rotating brush principle to clean capsules on continuous basis. Capsules are fed into the polishing chamber from the in feed hopper, the spiral brush pushes the capsules towards the delivery chute against the force of gravity. During this process, the capsules undergo a rubbing action against the nylon bristles and surface power gets removed
