ENSULE
Automatic Capsule Filling Machine
ENSULE Automatic Capsule Filling Machine – Precision, Speed, and GMP Compliance
The ENSULE Automatic Capsule Filling Machine range by Jicon is engineered to meet the evolving demands of modern pharmaceutical manufacturing. Designed for efficiency, accuracy, and long-term reliability, ENSULE machines offer a complete solution for filling powders in hard gelatin capsules with uncompromising quality. Whether handling powders in the form of slugs, pellets, or mini tablets, ENSULE ensures consistent performance across a wide range of production requirements.
Built as fully automatic capsule filling machines, the ENSULE series combines high-speed operation with precision dosing. These machines are ideal for pharmaceutical companies seeking to improve productivity while maintaining strict compliance with global regulatory standards.
FEATURES
- PLC & Touch Screen controlled machine
- Product handled: Powder as standard. Pellet and tablet feeding devices optional
- Dozing System: Tamping (slug formation through progressive compression)
- Quick & easy fill weight adjustment
- Tamping System for powders ensures accurate fill weight – accuracy of ± 2%
- Suitability for capsule size: 00, 0, 1, 2, 3, 4 & 5 with size changeover
- Powder sensor maintains constant level of powder in the dosing chamber
- Audio alert on capsules running low in hopper
- Line Machines like Empty Capsule Sorter and Elevator, Powder Charging Systems, Filled Capsule Polisher and Empty Capsule Rejection, Metal Detector, Damaged Capsule Rejection etc. are available as per customer requirements.
Specifications
| Model | ENSULE - 400 | ENSULE - 750 | ENSULE - 1200 | ENSULE - 2000 | ENSULE - 3000 |
|---|---|---|---|---|---|
| Rated Output Capsules Per Hour | 25,000 | 45,000 | 72,000 | 120,000 | 180,000 |
Position Wise Function Sequence
- 1. Empty Capsule Loading & Separation
- 2. Empty Capsule Loading & Separation
- 3. Tablet Filling (Optional)
- 4. Tamping Style Powder Filling (standard)
- 5. Pellet or Tablet Filling (Optional)
- 6. Ejection of Un-Separated Capsule
- 7. Idle
- 8. Capsule Locking
- 9. Discharge of Filled Capsules
- 10. Segment Cleaning
Filling Possibilities and Combination
Powder
Pellets
Pellets + Tablet + Powder
Tablet + Powder
Pellets + Powder
Pellets + Tablet
Tamping Station
Turret
Loading Station
Essential & Optional Accessories, Line Equipment available with the ENSULE range of capsule filling machines:
- Vacuum pump
- Dust collector
- Capsule polisher
- Unfilled / Partially filled capsules sorter
- Filled damaged capsule sorter
- Empty capsule sorter and elevator for automatic empty capsules charging
- IPC lifting and positioning devices for automatic powder charging
- Metal detector
Dust Collector Unit
Dust collector unit or air displacement unit is used for removal of un-separated capsules and powder dust from the machine.
Capsule Polisher
Capsule polisher uses rotating brush principle to clean capsules on continuous basis. Capsules are fed into the polishing chamber from the in feed hopper, the spiral brush pushes the capsules towards the delivery chute against the force of gravity. During this process, the capsules undergo a rubbing action against the nylon bristles and surface power gets removed
